Sheet metal

Bend Allowance & Developed Length Calculator

Calculate bend allowance and developed arc length using angle, radius, thickness, and K-factor for flat pattern unfolding.

mild steel16 ga0.0598 in1.519 mm

Static reference

Common thickness, radius, and angle combinations

GaugeThicknessInside radiusAngleBend allowanceBend deduction
16 ga0.0598 in / 1.519 mm0.0598 in / 1.519 mm45 deg0.0667 in0.0324 in
12 ga0.1046 in / 2.657 mm0.1569 in / 3.985 mm90 deg0.3155 in0.2075 in

Interactive calculator

Bend Allowance & Developed Length Calculator

Bend allowance0.1334 in
Neutral axis radius0.0849 in

FAQ

Specific checks for this calculator

Is bend allowance used for flat pattern unfolding?

Yes. Bend allowance represents the developed material length through the bend arc and is critical for accurate unfolding and flat pattern development.

How do I calculate developed length from bend allowance?

The developed flat length is the sum of the straight flange lengths plus the bend allowance for each bend in the part.